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Simulation of a Microrobot, 3D

A microrobot's leg, which structurally moves due to the rapid application of heat, is modeled in this example. Heat is generated by an electric current and propagates by conduction through the leg and, due to thermal expansion and different thermal expansion coefficients of the leg's materials, a bending action is induced. Thin layers of Al and SiO have also been modeled using a structural ...

RF-Heated Hot Wall Furnace for Semiconductor Processing

Furnace reactors are used in the fabrication of semiconductors to grow layers on wafers. These can also be used for epitaxial growth, which is a key technology for fabrication of electrical devices. A silicon carbide growth takes place in graphite susceptors at very high temperatures (~2000 oC), which are heated with RF coils. The design of the chamber is crucial to reach a uniform ...

Viscous Heating in a Fluid Damper

Fluid dampers are used in military devices for shock isolation and in civil structures for suppressing earthquake-induced shaking and wind-induced vibrations, among many other applications. Fluid dampers work by dissipating the mechanical energy into heat. This model shows the phenomenon of viscous heating and consequent temperature increase in a fluid damper. Viscous heating is also important in ...

Cooling and Solidification of Metal

This example is a model of a continuous casting process. Liquid metal is poured into a mold of uniform cross section. The outside of the mold is cooled and the metal solidifies as it flows through. When the metal leaves the mold, it is completely solidified on the outside, but still liquid inside. The metal will continue to cool and eventually solidify completely, at which point it can be cut ...

Fluid-Structure Interaction in Aluminum Extrusion

In massive forming processes like rolling or extrusion, metal alloys are deformed in a hot solid state with material flowing under ideally plastic conditions. Such processes can be simulated effectively using computational fluid dynamics, where the material is considered as a fluid with a very high viscosity that depends on velocity and temperature. Internal friction of the moving material acts ...

Thermal Stress Analysis of a Turbine Stator Blade

The conditions within gas turbines are extreme. The pressure can be as high as 40 bar, and the temperature more than 1000 K. Any new component must therefore be carefully designed to be able to withstand thermal stresses, vibrations and loads asserted by the fluid rushing through the turbine. If a component fails, the high rotational speeds can result in a complete rupture of the whole ...

Surface Resistor: Thermo-Mechanical Analysis - new

The drive for miniaturizing electronic devices has resulted in today’s extensive use of surface-mount electronic components. An important aspect in electronics design and the choice of materials is a product’s durability and lifetime. For surface-mount resistors and other components producing heat it is a well-known problem that temperature cycling can lead to cracks propagating through the ...

Tin Melting Front

This example demonstrates how to model phase transition by a moving boundary interface according to the Stefan problem. A square cavity containing both solid and liquid tin is submitted to a temperature difference between left and right boundaries. Fluid and solid parts are solved in separate domains sharing a moving melting front. The position of this boundary through time is calculated ...

Turbulent Flow over a Backward-Facing Step

The backward facing step is an interesting case for studying the performance and solution strategy of a turbulence model. In this case, the flow is subjected to a sudden increase of cross-sectional area, resulting in a separation of flow starting at the point of expansion. Spatial variations in the velocity field cause production of turbulence outside the wall region and its interaction with ...

Convection Cooking of Chicken Patties

When cooking food, such as a patty, in convection ovens there is a trade off in the heating method. If the patty is heated at a low oven temperature the cooking is slow and the patty dries out, resulting in a poor taste. If the patty is heated rapidly at a high temperature, it is difficult to get an even temperature in the patty. When the core is cooked the crust may be over-cooked. This ...

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